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Robotic Unscrambler

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MOQ : 1 Unit

Robotic Unscrambler Specification

Noise Level
75 dB

Features
Touchscreen operation, Safety interlocks, High efficiency motor drive

Power Supply
AC

Application
Unscrambling and feeding bottles to packaging line

Usage
Pharmaceutical, food, and beverage industries

Type
Robotic Unscrambler

Material
Stainless Steel

Feature
Fast changeover, Low maintenance

Auxiliary Packaging Machine Type
Bottle Unscrambler

Capacity
30-300 bottles/min

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Power
2.2 kW

Voltage
220V/380V

Weight (kg)
Approx. 350 kg

Dimension (L*W*H)
1400 mm 1200 mm 2000 mm

Color
Silver/Metallic

Operating Speed
Adjustable via HMI

Maintenance Access
Tool-less changeover and easy access panels

Construction
Corrosion-resistant, GMP-compliant

Integration Capability
Can be integrated with labeling, capping, and filling lines

Bottle Size Compatibility
30 ml to 1000 ml bottles

Safety Features
Emergency stop switch, Sensor-based fault detection

Bottle Shape Support
Round, Oval, Square

Infeed/Outfeed Height
Customizable as per requirement

Feeding Type
Vibratory hopper and robotic arm

Operator Interface
HMI with language selection

Robotic Unscrambler Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
15-20 Days

About Robotic Unscrambler

iR-unscrambler is a Robotics system to reorient plastic bottles in vertical format after washing or any process before we feed it to an inline filling system. The system design depends on bottle shape, size, speed and base stability &complexity. Right robot selection from SCARA, Articulated six axis robotor delta picker type is a unique capability of iRobolution. System design will play a very important role for right solution at best cost. Thanks to ViPoCo Technology software and iGripp design for gripping system to manage all versatile bottles.

Why iR-unscrambler:

Unique design position and right robot selection
Specific Vision software design for the solution
Gripper technology to handle single as well as multiple bottles
Small footprint
Almost negligible change in parts
Advance control system to give you all alarms and warring massages.

iR-unscrambler includes:

Customized well know Robot brands for handling
Custom-built robots gripper (Innovative gripper designed to handle various sizes of bottles) thanks to i Gripp Technology Design
Right hopper and conveyor for bottle separation
Air conveyor or Puck type conveyor
Control system with Industry 4.0 ready

Application:

Pharma, Personal care, Home care, pesticides bottles handling
No scratching or rubbing

Versatile Compatibility and High Efficiency

This robotic unscrambler accommodates a wide range of bottle shapes and sizes, from 30 ml up to 1000 ml, making it suitable for various industries. Its electric-drive design and high-efficiency motor ensure reliable operation at speeds up to 300 bottles per minute. The system allows for easy adjustment through a user-friendly touchscreen interface, supporting quick adaptation to changing production needs.

GMP-Compliant, Low Maintenance Design

Manufactured from corrosion-resistant stainless steel, the machine meets GMP standards for hygiene and durability. Tool-less changeover, accessible panels, and a noiseless 75 dB operation minimize maintenance and downtime. Its robust build and advanced safety interlocks provide a secure environment for operators, ensuring compliance with industry regulations.

Seamless Integration with Packaging Lines

Designed for integration, the robotic unscrambler can be easily synchronized with labeling, capping, and filling machines via its PLC control system. Customizable infeed and outfeed heights, along with a vibratory hopper and robotic arm, optimize the seamless flow of bottles throughout your production line, from pharmaceutical through food and beverage applications.

FAQ's of Robotic Unscrambler:

Q: How does the robotic unscrambler handle bottles of different shapes and sizes?

A: The machine is engineered to support bottles ranging from 30 ml to 1000 ml and can accommodate round, oval, and square shapes. Its adjustable conveyor system and precision robotic arm ensure stable handling and precise delivery regardless of bottle geometry.

Q: What safety features are included with this bottle unscrambler?

A: Safety is prioritized through the integration of emergency stop switches, sensor-based fault detection, and safety interlocks. These mechanisms protect operators and ensure compliance with Good Manufacturing Practices (GMP).

Q: Where can this robotic unscrambler be utilized?

A: The unit is ideal for pharmaceutical, food, and beverage industries, suitable for any production line that requires unscrambling and feeding a variety of bottle types and sizes prior to labeling, capping, or filling.

Q: What process is used to feed bottles into the packaging line?

A: Bottles are first organized using a vibratory hopper, then precisely picked and placed by a robotic arm onto the conveyor. The system ensures bottles are properly oriented and spaced for seamless integration with subsequent packaging processes.

Q: How does the machine benefit production efficiency and maintenance?

A: Features like fast, tool-less changeover, low maintenance design, touchscreen HMI, and easy-access panels significantly reduce downtime and operator intervention, thereby boosting productivity regardless of frequent format changes.

Q: What customization options are available for this machine?

A: The infeed and outfeed heights can be tailored according to specific line requirements, and HMI settings can be customized for language preference, making the operation adaptable to various local and international manufacturing needs.

Q: When should the robotic unscrambler be integrated into a packaging line?

A: Integrating the unscrambler is ideal when increasing production volume, changing bottle formats frequently, or requiring contamination control, as its GMP-compliant design and seamless process integration support high-throughput, multi-format operations.

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