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Robotic Case Packer

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MOQ : 1 Unit

Robotic Case Packer Specification

Usage
Industrial Packaging Automation

Application
Cartoning, Packing Bottles, Jars, Boxes etc. in Cases or Cartons

Features
Automatic Loading, Accurate Positioning, Easy Changeover, Low Maintenance

Power Supply
AC Electric

Noise Level
<75 dB

Filling Range
Flexible, according to product size

Type
Robotic Case Packer

Material
Stainless steel

Feature
Touch Screen HMI, High Speed, Safety Interlocks

Auxiliary Packaging Machine Type
Wrapping Machine/Carton Sealer

Capacity
20-30 cases per minute

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control System

Drive Type
Electric

Power
4-8 kW

Voltage
220/380 V, 50/60 Hz

Weight (kg)
800-1200 kg

Dimension (L*W*H)
3500 x 2000 x 2400 mm

Color
White/Grey

Sealing Type
Adhesive Tape or Hot Melt Glue

Changeover Time
<15 minutes with quick tool change

Carton Size Range
L 200-500 mm, W 150-400 mm, H 100-450 mm

Compressed Air Requirement
0.5-0.7 Mpa

Robotic Axis
4-axis/6-axis articulated robot

Maintenance Mode
Manual/Automatic Diagnostic Modes

Structure
Heavy Duty, Powder Coated Steel/SS Enclosure

Safety Standards
Meets CE Standard/Safety Fencing Included

Production Report
Daily/Shift-wise data logged via USB or Ethernet

Integration Capability
Can be linked with upstream/downstream conveyors and labeling units

Product Detection
Photoelectric Sensor and Vision System supported

Flexibility
Suitable for bottles, cans, pouches, jars, and boxes

Human-Machine Interface
7" Color Touchscreen HMI

Operating Temperature
5C - 40C

Robotic Case Packer Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
10 Days

About Robotic Case Packer

iRobolution delivers Robotic Case Packer for complete box filling and packaging of goods by with and without robot. Robotizing production/manufacturing lines will not only be fast and efficient system but a blazing piece of technology which is modular directly proportional to the space.

Robots can pick single or multiple items to pack single or multiple cases per cycle. Easy change end of arm tooling can prepare the same robot to handle products of varying sizes or shapes.

iRobolution designs robotic case packers that enable manufacturers to reduce labor and safety costs while increasing throughput, reliability, and accuracy of orders.

Robotic Case Packer Works

Products are automatically transferred into the robotic cell and are queued for packing. Packages are erected and fed into position where the system will initiate the packing process. Using a custom EoAT, the product is then picked and placed by the robot to the desired package. Once the packaging is complete it will exit the system and the robot will continue the packing process. iNovatRCP is enabled of handling multiple SKUs on the same line. According to the clients requirements iNovatRCP can cater more than one line of cartons/cases and goods considering the achievable cycle time.

Value addition:

Eliminating the maximum error and gives much more reliability
Repeatability
Compact design & robotic flexibility in terms of layout and programming
Low Maintenance
No breakage and product damage or marking on the product
Accurate packing numbers
Touch panel for operation, error reporting, diagnostics etc.
Remote support module for worldwide support
Industry 4.0 enabled, IIOT enabled

iR-RCP includes:

Robot system for case packing of products
Custom-built robot gripper (Easy and flexible gripper designed to handle different profile of products), iGrip features
Unique Hopper assembly to ensure easy handling of carton flaps open position and no product foul during packing
Ready to integrate in-feed conveyor
Unique Matrix arrangement design based on product shape, size and formation
System guarding with Safety interlock doors as per safety norms. (CE/UL/CSA)
Top & Bottom tapping machine (optional)
Touch screen (HMI) control system with IOT enables and future configurable system
Unique Recipe function for running different SKUs on the same line
Ethernet connectivity for remote support

Advanced Automation with Flexible Integration

This Robotic Case Packer seamlessly links with upstream and downstream packaging lines, such as conveyors and labeling units, optimizing workflow. Thanks to the multi-axis robotic arms, it adapts easily to various product types and carton sizes, ensuring precise and efficient packing. The PLC-based control ensures consistent, reliable operation in any industrial setting.

Efficiency and Safety at the Forefront

Changeovers are completed in under 15 minutes with user-friendly, quick tool-change mechanisms, reducing downtime. The system adheres to CE safety standards and includes fencing for operator protection. Safety interlocks and automated diagnostic modes minimize risk and streamline troubleshooting, while keeping noise levels under 75 dB for a safer workplace.

User-Friendly Operation and Comprehensive Reporting

Equipped with a 7-inch color touchscreen HMI, operators benefit from simple controls and quick access to daily or shift-wise production reports, exportable via USB or Ethernet. Manual and automatic maintenance modes further enhance usability. The robust construction and low-maintenance design make it ideal for 24/7 industrial operations.

FAQ's of Robotic Case Packer:

Q: How does the Robotic Case Packer handle different product types and carton sizes?

A: The system utilizes a 4-axis or 6-axis articulated robot and quick tool-change technology, allowing it to quickly adapt to a variety of product forms-including bottles, jars, cans, pouches, and boxes-and carton sizes within L 200-500 mm, W 150-400 mm, H 100-450 mm, making it highly versatile for diverse packaging needs.

Q: What safety features are incorporated in the Robotic Case Packer?

A: The case packer is engineered to meet CE safety standards, featuring complete safety fencing, safety interlocks, and an emergency stop system. These measures ensure operator protection during operation and maintenance for industrial packaging environments.

Q: When is it appropriate to use the Robotic Case Packer in the production process?

A: This machine is best integrated at the end-of-line packaging stage, where products need to be grouped and packed into cartons or cases automatically, significantly increasing throughput and reducing manual labor requirements.

Q: What maintenance options are available for the Robotic Case Packer?

A: The equipment supports both manual and automatic diagnostic maintenance modes, enabling proactive troubleshooting and minimizing unplanned downtime. Its robust, stainless steel construction also reduces the frequency and complexity of maintenance interventions.

Q: Where can production data from the Robotic Case Packer be accessed and exported?

A: Daily and shift-wise production reports are auto-logged by the system and can be conveniently accessed through the 7" touchscreen HMI. These reports can be exported via USB or Ethernet for further analysis or recordkeeping.

Q: How does the product detection system work in this case packer?

A: The case packer employs advanced photoelectric sensors and a vision system to detect products accurately, ensuring precise positioning and reliable packaging-with minimal risk of miscounts or misplacements.

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